Dasutguitars
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How every DASUT begins its journey

The recipe first, then the build log: one guitar followed from new-in-box to finished, photo by photo.

Stock black single-cut body before the rework
Original headstock before the rework
  1. Have fun. You'll do the most horrible things to a guitar, using methods that will make people cringe.
  2. Buy the cheapest new or second-hand guitar you can find. Here: a Harley Benton SC-200 BK Student Series.
  3. Single-cut style, 22 frets, 24.75″ scale, fixed bridge.
  4. Bolt-on neck: scalloping is easier with the neck off the body.
  5. Remove all hardware.
  6. Cut & sand the body and neck with whatever tools you have on hand.
  7. Scallop the neck.
  8. Repaint in whatever horrible colour your local store has, using the most inappropriate technique for a guitar.
  9. Reassemble with second-hand pickups and better tuners.
  10. Test the sound.
  11. If you like the sound, all is OK.
  12. If you don't, change the electronics.

Disclaimer I'm not responsible for any loss in value of the guitar you modify, or any injury you sustain using tools to modify your guitar. Please use safety gear. These explanations are for guidance only; you agree and accept that you are solely responsible for your actions.

01

Tips for disassembly

  • Make sure you don't lose any bits; you won't find replacements easily.
  • Each part has its own size of wood screw. Separate the screws by size and keep them organized.
  • Take photos before each part is removed.
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02

Fret work

  • I do fret work on every guitar I own. I like to set my guitars up to suit my playing style.
  • This particular guitar was bought new and had a very good fretboard, all frets levelled and polished. There was no real need to do it here, but for second-hand guitars it's a must.
  • There are plenty of videos on how to do this. Search for “guitar fret work”, “how to level frets”, “fret crowning” or “fret dressing”.
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03

Preparing for the cutBasically, this is where the fun begins.

  • Use masking tape to cover all the areas you will cut.
  • Use a marker to draw the cuts. You don't need to be precise.
  • Locate the cuts on both sides of the guitar and make sure you don't cut into the electronics cavity.
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04

Cutting & sanding

  • Cutting at an angle to the grain is difficult. Make sure you don't “dig” into the wood too much. I almost made that mistake here and had to sand a lot more to level it.
  • Use 60 → 120 → 300 grit sandpaper to smooth out the surfaces.
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05

Wood filler

  • Use whatever type of wood filler you can find.
  • Apply it as a very thin layer and let it dry.
  • Sand everything with 120 → 300 grit sandpaper.
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06

Stand back and admire your work

  • Congratulations! You've just completely ruined a perfectly good guitar.
  • To prepare for paint, sand all surfaces with 300 grit sandpaper.
  • Clean all surfaces.
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07

Scallop the fretboard

  • I like playing on scalloped necks, so much that I simply can't play a guitar that doesn't have one.
  • I also like an “uneven” scallop: flat under the thicker strings, going deeper into the fretboard towards the thinner strings.
  • If you like to feel the fretboard under your fingertips, skip this and leave it be.
  • If you'd like to experiment with a scalloped neck, find a round rasp and dig in. I've modified 12 necks: the first took me a week, the last about a day. Take your time, be patient, and don't ruin the frets in the process.
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08

Paint

  • If you're one of those guitarists who believes an instrument's sound is affected by the thickness of the paint, this will make you cry.
  • I used a simple roller to apply 3 layers of paint. Use whatever method you like, spray cans included.
  • In my case I had to wait 12 hours between layers to let the paint dry.
  • After the first layer, I used wet 2000 grit sandpaper to smooth out the surface.
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09

Final assembly

  • This is where you'll wish you had kept your wood screws organized (if you didn't at disassembly, as advised).
  • Start with the neck: add the nut and tuners.
  • Continue with the body, but keep both components separate. It's much easier to work on the electronics without the neck attached.
  • On the body, attach the components in this order:
    1. Insert the ground wire into its location and make sure the exposed copper touches the metal of the bridge post.
    2. Use a hammer and a piece of hard wood to tap the bridge posts into the body. Don't strike the posts directly with the hammer.
    3. Add the neck pickup.
    4. Add the bridge pickup.
    5. Solder all connections.
    6. Mount the pots. In my case I also added markers for the pot positions.
  • Mount the neck.
  • Add strings and complete the setup: truss rod adjustment, string action, tuning, intonation, etc.
  • Test the guitar.
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Congratulations, your work is done!

  • Or, in my case, I didn't like the sound I was getting.
  • I changed the capacitor on the tone pot for one at half its original value.
  • The capacitor change wasn't enough, so I decided to change the pickups.
10

Change the pickups

  • Make sure you don't scratch the surface when you remove the old pickups (like I did).
  • Insert the new pickups and solder everything again.
  • Test the guitar.
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Now I’m happy. The different pickups gave me exactly the sound I was looking for.

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